v1.0 — shipping to first customer May 2026

When a line goes down,
someone knows immediately.

Helix Meridian replaces the radio call, the walk to the maintenance shop, and the guessing. One tap on a tablet routes a signal to the right people, escalates if nobody responds, and records every second of it.

Book a demo See the product
60%
Faster floor response across pilot sites
14days
From kick-off to live on your floor
$0
Hardware required — runs on devices you own
10×
Cheaper than the nearest digital alternative
Built for IT-led ops teams in mid-market manufacturing
SUPPLYONE — pilot CORRUGATED PARTNER A CONVERTER B FOLDING-CARTON C
01 / Problem The cost of downtime

The gap between "machine down" and "someone working on it" is invisible — and expensive.

CURRENT STATE / TYPICAL FLOOR
  1. STEP 01 Operator stops the machine.
  2. STEP 02 Calls maintenance on a radio. Or walks.
  3. STEP 03 Waits — sometimes 5, sometimes 30 minutes.
  4. STEP 04 Maintenance arrives without knowing the problem.
  5. STEP 05 Nobody logs response time, root cause, or pattern.

Multiple lines down at once? No way to prioritize. Shift changeover? Issues fall through. End of week? You have a sense, not a number.

ESTIMATED IMPACT / 3-LINE SITE
$2.1M

Annual unplanned-downtime cost for a typical 3-line corrugated site. Industry average: 11–20% of total available production time, lost.

RESPONSE TIME TODAY
15–30min
RESPONSE TIME — HM
3–6min
02 / Mechanism How it works

One tap. One escalation engine. One source of truth.

A.01 TAP
01

Operator signals a problem

Big, color-coded buttons on a station tablet — Line Down, Maintenance, Setup, Quality, Material, Safety. 15-minute training; if they can use a phone, they can use this.

A.02 ROUTE
02

The right people get notified

Routed by signal type, station, and shift. Mobile push, browser push, email, TV display — pick what your team uses.

→ MAINTENANCE LEAD
→ SHIFT SUPERVISOR
→ FLOOR TV / PLANT 02
A.03 ESCALATE
03

No response? Auto-escalate.

Engine ticks every 10s. If a Line-Down call hits 3 minutes unacknowledged, it goes up a tier — and again, and again.

T+0 — fired
T+3:00 → maintenance mgr
T+5:00 → plant mgr
03 / Telemetry KPI dashboard

Numbers your floor has never had.

Every call is timestamped end-to-end. Average response time, escalation rate, top recurring issues, shift-by-shift comparison — by line, by station, by hour.

helix-meridian.com / kpi LIVE · 24h
CALLS / 24H
142
▲ 18% vs prior
AVG RESPONSE
3m 42s
▼ 61% vs baseline
ESCALATION RATE
8.4%
— flat
DOWNTIME RECOVERED
11h 12m
vs prior baseline
CALLS BY HOUR — LAST 24H
Y: 0–14
00 06 12 18 23
HIGH MED LOW
TOP RECURRING ISSUES
Bearing failure — APSTAR 22
Setup — Flexo SRPACK 17
Print defect — Serenco 12
Board supply — Stn 04 9
Sensor fault — Stn 11 7

Export to CSV. Pipe to your BI tool. Or just look at it on shift change.

04 / Architecture Built for IT

Cloud-hosted. Browser-only. Nothing on your network.

Zero install

Runs in any modern browser. No VPN, no firewall changes, no MDM rollout. Bookmark a URL.

JWT + RBAC

Role-based access (operator / supervisor / manager / admin). SSO and SAML on the roadmap.

Real-time sockets

Socket.IO under the hood. Sub-second propagation across phones, tablets, and TV displays.

White-label

Your logo, your accent color. Signal colors stay safety-fixed and never theme.

Offline queue

Buffers calls locally on WiFi drops. Auto-retries when the link comes back.

Open data

REST API + CSV export on Standard. Webhooks and BI feed on Enterprise.

14-day pilot, no obligation

Live on your floor in two weeks.

We configure your machines, train your shifts, and stand by every operating shift for the first two weeks. At day 14 we look at the data together — convert to paid, or walk away.

Book a demo See the product